Talk to a process engineer, not a call centre

One phone number and one email address cover sales, engineering, purchasing and production escalations. Whoever picks up can read your programme file, and the first reply you get is written by someone who has run the process.

Office hours
Mon–Fri 07:00–18:00 PT
Production line
Monitored 24 hours
First reply
One working day
01 / ROUTING

Three doors, three different response times

The fastest way to a useful answer is to pick the right door. All three land in the same building, but they are handled by different desks with different queues.

New business

A new RFQ or a transfer programme

Send the BOM and the Gerber package to sales@flashpointpcba.com, or put the same detail into the RFQ form. An order engineer acknowledges within one working day and the DFM report follows inside 24 hours of the package being complete.

Reply: 1 working day · DFM: 24 hours

Running programme

An existing order, ECO or schedule change

Quote your FLASHPOINT order number in the subject line. Your programme manager and the planner both see it in the same queue, so a quantity change or a date move is answered the same working day without a re-quote. Changes to the assembly itself are handled as an ECO with a written first-article plan.

Reply: same working day

Supplier and quality

Audits, documents and supplier onboarding

Quality and purchasing enquiries, certificate requests and audit bookings go to the same address with "Quality" in the subject line. Certificate copies, insurance certificates and banking details are released under NDA, usually within two working days once the agreement is signed.

Reply: 2 working days

02 / TWO PLANTS

What each site does, and when it is awake

San Jose and Penang — division of work
ItemSan Jose, CaliforniaBayan Lepas, Penang
RoleHeadquarters, engineering, NPI and volume SMTVolume SMT, through-hole and box build
Floor space42,000 sq ft (3,900 m²)18,000 sq ft (1,670 m²)
SMT lines4 lines — 3 volume, 1 NPI and flex2 lines
People150 of the 210 staff60 staff
Local hours07:00–18:00 PT09:00–18:00 MYT
Best forFirst article, DFM work, US source inspection, ITAR programmesRepeat production, high-mix kitting, customers in Asia and Europe
Opened20092019
Reception and programme office at the San Jose plant, with a glass wall onto the SMT floor
Visitors are signed in at the Zanker Road reception and walk the floor with the engineer who owns their programme.
03 / SAN JOSE

Headquarters and main plant

FLASHPOINT PCBA, Inc.
2148 Zanker Road, Suite 300
San Jose, CA 95131, United States

This is where the DFM reviewers, the NPI engineers and the sourcing desk sit — one floor above the lines those decisions land on.

A visit starts with a 15-minute sign-in and a short programme review, then moves onto the floor: print and SPI, the NPI line, reflow, AOI and X-ray, and the test bay. Bring an ESD-safe jacket or use ours, closed shoes, and no loose jewellery. Photography is allowed on your own programme and not on anyone else's.

Zanker Road is 10 minutes from San Jose Mineta International and about 15 minutes from the Santa Clara convention hotels. Parking is on site. If you are flying in for a first-article review, allow half a day on the floor and an hour afterwards for the report walk-through.

Time-zone overlap

Penang works 09:00–18:00 MYT. That is 02:00–11:00 in Central Europe, so a European buyer gets three clear hours in their morning with a live engineer. San Jose covers the other end: 07:00–18:00 PT lands in the European late afternoon and evening, which means a question raised at 14:00 in Munich is answered before the Munich office closes.

Penang lines
2
Penang floor
18,000 sq ft (1,670 m²)
Penang headcount
60
Combined capacity
45,000 units per month
Combined placement
14 million placements per month
04 / PENANG

The Penang plant

FLASHPOINT PCBA Sdn Bhd
Bayan Lepas Free Industrial Zone
Penang, Malaysia

Opened in 2019 to take repeat production and high-mix kitting, so that the San Jose flex line stays free for prototype and first-article work.

Penang runs the same quality system as San Jose — ISO 9001:2015, ISO 13485:2016 and IATF 16949:2016 — with the same AOI and X-ray gates and the same traceability records, so a programme can move between the two plants without a new part number or a new inspection standard. Material sits in a 12,000 sq ft ESD-controlled store shared across both sites' planning.

ITAR-controlled work is not processed in Penang. Anything under export control stays in San Jose, and that boundary is enforced at the planning stage rather than at the shipping desk.

See the factory and equipment list

05 / MESSAGE

Send a message to the right desk

The subject line routes the message. Pick the closest match and add your order or project reference in the notes — it saves a round trip.

Include the assembly revision, the quantity and the date you are working towards if the question depends on any of them.

Direct

Phone and email

+1 408 555 0142
sales@flashpointpcba.com

Mon–Fri 07:00–18:00 PT for everything except a production escalation, which is monitored around the clock.

Faster than a form

If you have the files ready, skip the message and go straight to the RFQ form. It asks for the nine fields a quote needs and puts your enquiry in the engineering queue rather than the general inbox.

06 / ESCALATION

When a production issue needs an answer now

A stopped line is not a support ticket. The escalation path is deliberately short and it does not wait for office hours.

  1. Step 1 · any hour

    Call the main line and say "production stop"

    Dial +1 408 555 0142. During office hours the call is answered by the order desk, which pulls your programme manager and the process engineer into the same call. Outside 07:00–18:00 PT the same line is monitored, and the on-call engineer is paged with the order number.

  2. Step 2 · within 1 hour

    Containment decision

    The engineer confirms what is affected: which serial numbers, which build quantity and whether the material is quarantined. Nothing ships while the question is open. If the answer is a rework, it is written against IPC-7711/7721 before an operator touches the board.

  3. Step 3 · within 1 working day

    Written non-conformance and corrective action

    You get the non-conformance record with the measurement data behind it, the root cause as far as it is known, the immediate containment, and the corrective action with an owner and a date. If a customer notification is required for your own quality system, we issue it with the record rather than after it.

What helps most on the call

Have the order number, the board serial range and the failure symptom to hand. A photograph of the joint or the measurement is worth more than a description, and it shortens containment by hours.

07 / VISITS AND AUDITS

Audits, visits and source inspection

Tell us the date you want and the scope of the audit, and we will confirm within one working day. Quality-system audits, process audits and customer source inspection all run the same way: a documented agenda, a guide who owns the process being audited, and access to the records rather than a summary of them.

Bring your own checklist and we will work through it line by line. Typical scope covers the traveller and MES records for a specific lot, SPI and AOI data, X-ray images, material certificates, calibration status, ESD audit data to ANSI/ESD S20.20-2021, and the training records for the operators who ran the build. Samples of the lot can be pulled and inspected with your inspector at the bench.

ITAR-controlled programmes are audited in San Jose only, and every visitor on that floor must be a US person. Visitors are escorted at all times; phones stay in the locker outside the ITAR area.

08 / DOCUMENTS

Documents we release, and how

Certificate copies are released under NDA — never as a public download, and never with a certificate number in an email. Ask for the set you need and it arrives as a controlled PDF on letterhead.

  • ISO 9001:2015, ISO 13485:2016, IATF 16949:2016 and ISO 14001:2015 certificates
  • AS9100D and ITAR registration evidence for defense programmes
  • ANSI/ESD S20.20-2021 audit summary and ESD control plan
  • RoHS 2011/65/EU and REACH SVHC declarations for a quoted build
  • Conflict-minerals statement under OECD due diligence and SEC 13p-1
  • Quality manual summary, calibration list and insurance certificates
  • Banking details for new supplier setup, verified by callback

Read the privacy notice or learn who you are dealing with.

09 / CONTACT QUESTIONS

Questions the inbox gets every week

Supplier and purchasing enquiries are answered — put "Supplier" in the subject line and include your commodity, your quality certifications and the lead time you hold stock for. Recruitment goes through the same address and is routed to the people who run the apprenticeship programme. Student project and thesis requests cannot be supported: our process data belongs to customer programmes and we do not release line time or measurement data for coursework.

You can get a range on the phone and a firm number in 48 hours. Board size, layer count, component count and quantity are enough for an engineer to tell you which band a build falls into and where the cost is concentrated. A firm quote needs the BOM and the Gerber set, because material availability and the process routing both move the number by more than any estimate can carry.

You do, without exception. A mutual NDA is the default before the first file is opened. Data is stored on the programme share with access limited to the engineers on your order, quote and RFQ files are retained for 24 months, and manufacturing records are retained for 10 years so an audit can be reconstructed. Nothing is published, and no customer name or logo appears anywhere without written consent.

Lead times, MOQ, payment terms and tooling ownership are answered in full on the procurement FAQ. If your question is commercial rather than technical, quote your order number and it reaches the planner directly.

Programme office overlooking the SMT floor at the San Jose plant

Have the files ready? The quote takes 48 hours.

DFM review in 24 hours from a complete package, a firm price in 48, and a named engineer on the thread from the first reply.

Phone+1 408 555 0142
Office hours07:00–18:00 PT
First reply1 working day
Production line24 hours